LOP Readiness Actions
On Track
136
111 Closed • 25 Ongoing • 0 Critical
Production PPH
Below Target
18.2
Target: 20 PPH • Current Week Average
Scrap Rate
Good
2.1%
Target: 2.22% • Week Average
Cycle Time
Attention
0.60s
Target: 0.58s • Current Performance
Production Line Performance
⚙️ DIE CAST LINE
DIE CAST PPH
DIE CAST Scrap %
DIE CAST TPU (min)
🔥 FOAMING LINE
FOAMING PPH
FOAMING Scrap %
FOAMING TPU (min)
🧵 LEATHER WRAPPING LINE
Leather Wrapping PPH
Leather Wrapping Scrap %
LEATHER WRAPPING TPU (min)
🔧 ASSEMBLY LINE
ASSEMBLY PPH
ASSEMBLY Scrap %
ASSEMBLY TPU (min)
Dimensional Conformity SC/CC
Die Casting Conformity
Foaming Conformity
Assembly Conformity
1st & 2nd Launch WL
94%
Tasks: 58 Closed • 5 Ongoing • 1 Open
3rd & 4th Launch WL
67%
Tasks: 15 Closed • 8 Critical • 5 Ongoing
Critical Issues & Countermeasures
Red Armature Capability
Production capability issues affecting overall line performance
Countermeasure: IRW action plan ongoing - Accelerate action plan points in die cast
HIGH
Incoming Scrap from Freiria
Quality issues: insert gap and flush, glue and resin residue, mat wrinkles
Countermeasure: Strengthen incoming inspection - Define boundary catalogue SWN-Freiria
MEDIUM
High Scrap Rate - Wrapping Line
RMG TG Leather issues: double leather natural defect, misalignment groove
Countermeasure: Strengthen leather control, sewing machine update (CW25)
MEDIUM
Single Mold Risk
Only 1 mold available for Luxus Wood and Wood HAF production
Countermeasure: Build security stock, spare mold needed (Q4)
MEDIUM